REVOLVE - Advanced Laser Solution for High Speed Micro-Turning

ALPhANOV is developing an advanced laser micro-turning module, specifically designed for the manufacturing of cylindrical micro-components and high value-added miniature parts. At the intersection of micro-machining and precision machining, this technology relies on a contactless process that enables the processing of complex materials with controlled dimensional stability.

patent pending

 

This innovative process allows multiple operations to be carried out within a single setup, including cutting, laser turning, micro-drilling, micro-threading, grooving, knurling, as well as finishing steps such as polishing and surface texturing. Fine control of laser-material interaction parameters enables separation and cutting operations with micrometer-level precision, while eliminating mechanical constraints, cutting forces, and tool wear associated with conventional micro-turning processes.

 

Datasheet 

REVOLVE

Target markets

 

This solution is intended for highly demanding industries where tight tolerances and superior surface finish quality are critical. By leveraging a fully controlled laser process, ALPhANOV offers a more flexible precision machining solution, particularly well suited for producing complex geometries at the micrometer scale.

 

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Médical biomédical Aeronautics Microelectronics Automobile Spatial Energie
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Thanks to its recognized expertise in laser processing, ALPhANOV optimizes wavelengths, pulse regimes, and machining strategies to precisely tailor energy input to the material being processed. This approach enables the machining of both very hard materials, such as titanium, and brittle materials, such as technical ceramics, without generating cracks or altering functional properties. The integration of these technological building blocks within a single system provides the module with a high degree of versatility in micro-machining.

 

Capabilities and benefits

  • Manufacturing of miniature cylindrical components
  • Machining of ceramics and glass 
  • Machining of biocompatible materials 
  • No mechanical forces 
  • High geometric precision 
  • Process suitable for the most demanding materials
     

The capabilities and benefits of laser micro-turning address a wide range of application sectors, including medical devices, micromechanics, watchmaking, and instrumentation.

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Key features

  • Biomaterials, ceramics, glass, SiC, titanium, metal-ceramic composites
  • Tool-free technology 
  • No cutting fluids required
  • Robust and adaptable to existing femtosecond laser machines 
  • Excellent surface quality with minimized thermal stress 
  • Custom development of peripheral equipment tailored to your process 
  • Automatic feeder 
  • In-line dimensional inspection
  • External pneumatic collection system 
  • Pass/fail sorting system 
  • Dedicated HMI (Human-Machine Interface)

 

 

 

Technical specifications

 

 

Applications examples

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Original surface Less friction low roughness Drones

 

médical pièces tournées Légende

 

 


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